LayerLok XP
Extremely durable and light
Maximize the space within your trailers. With the LayerLok XP you will be able to use every millimeter to the fullest! It has the lowest track profile in combination with smallest adjustable pitch available in the market.
Maximize the space within your trailers. With the LayerLok XP you will be able to use every millimeter to the fullest! It has the lowest track profile in combination with smallest adjustable pitch available in the market. As there is almost no friction between track and beam; wear and tear does not get any chance - providing maximum performance year over year. And proven itself over the last 15 years.
Scroll down for all related downloads or visit the Knowledge Base.
PIEK Certified
<60 dB
Ultra-low Pitch
21,5mm
Ultra-low Profile
9,25mm
Double Decking Transport
A Double Decking solution is ideal in situations where cargo can’t be piled on top of each other, e.g pallet with boxes. Creating a second deck enables you to use the complete capacity of the vehicle. Our solutions can be used even with mixed loading heights.
Maximize payload and volume
The LayerLok XP 5060, 5064, 5065, 5066 and 5067 tracks are available as single or double in fully recessed, semi-recessed or surface mounted. The fully recessed tracks with only a profile height of 9,25mm (!) opens up a world of possibilities for closed box or refrigerated vehicles/reefers with a wall thickness of only 24mm (or more). With its captive capabilities and PIEK certification it can not only be used in a Double Decking configuration, but also in a captive load securing configuration. The LayerLok XP can even be retrofitted, find out more about below or contact your local subsidiary for a configuration that fulfills your requirements.
Up to 44% weight reduction
The engineers of our Research and Development went back to the drawing board to design a Double Decking system that is significantly lighter than its predecessor (ESC Double Decking) without any compromises on performance. They have succeeded.
They changed the inside profile of the track and beam in combination with a superior quality aluminum, the weight has been reduced up to 44%. Resulting in a lower gross vehicle mass, higher payload thus lower cost per kilometer and total cost of ownership to the transport company. While the performance of the decking beams has remained unchanged. The 1843 has a decking capacity of 1000kg, the heavy duty version 1843HD can be used with payloads up to 1350kg. The operator will also benefit from the significant weight reduction, as it will have a great positive ergonomic advantage!
PIEK Certified
Governments defined standards for noise emission during loading and unloading during nighttime deliveries. A PIEK certificate is issued for vehicles and equipment operating under 60dB(A) which will be suitable for use in nighttime deliveries without causing noise disturbance.
The LayerLok XP has been approved and certified according to PIEK standards. With this certificate, the LayerLok XP in a captive load securing as well as in a Double Decking configuration are an ideal solution for distribution during nighttime in city centers. This certificate is in combination with our specifically designed PIEK Beam in combination with trigger bar.
Endless configurations possibilities
The LayerLok XP can be applied in any kind of closed box or refrigerated vehicles, with a wall thickness of only 24mm (or more). The tracks are available as fully recessed, semi-recessed or surface mounted – all available as double or single tracks.
LayerLok XP 5060/5062 Tracks
| Article no. | Configuration | Product | Material | Finishing | Fixing Hole Ø (mm) | Fixing Hole Pitch (mm) | Thickness (mm) | Thickness above surface (mm) | Length (mm) | Profile Width (mm) | Profile Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Custom | Fully-Recessed | 5060 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 9,25 | 0 | Customizable | 135 (Customizable) | 9,25 |
| Custom | Fully-Recessed | 5062 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 9,25 | 0 | Customizable | 44 (Customizable) | 9,25 |
Swipe left to right
> Product Catalog
LayerLok XP 5064/5066 Tracks
| Article no. | Configuration | Product | Material | Finishing | Fixing Hole Ø (mm) | Fixing Hole Pitch (mm) | Thickness (mm) | Thickness above surface (mm) | Length (mm) | Profile Width (mm) | Profile Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Custom | Surface mounted | 5064 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 10 | 10 | Customizable | 168 (Customizable) | 10 |
| Custom | Surface mounted | 5066 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 10 | 10 | Customizable | 84 (Customizable) | 10 |
Swipe left to right
LayerLok XP 5065/5067 Tracks
| Article no. | Configuration | Product | Material | Finishing | Fixing Hole Ø (mm) | Fixing Hole Pitch (mm) | Thickness (mm) | Thickness above surface (mm) | Length (mm) | Profile Width (mm) | Profile Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Custom | Semi-Recessed | 5065 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 10,25 | 3 | Customizable | 175 (Customizable) | 10,25 |
| Custom | Semi-Recessed | 5067 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 10,25 | 3 | Customizable | 90 (Customizable) | 10,25 |
Swipe left to right
LayerLok XP 1843 (HD)
| Article no. | Product | Material | Finishing | Working Range (mm) | Load Capacity Decking (daN) | Load Capacity Shoring (daN) |
|---|---|---|---|---|---|---|
| 10015196 | 1843 | Aluminum | Non-Annodised | 2410 - 2670 | 1000 | 900 |
| Custom | 1843 | Aluminum | Non-Anodised Anodised | Customizable | 1000 | 900 |
| 10011337 | 1843HD | Aluminum | Annodised | 2410 - 2670 | 1350 | 1125 |
| Custom | 1843HD | Aluminum | Non-Anodised Anodised | Customizable | 1350 | 1125 |
Scroll left to right
LayerLok XP 1843 PIEK (HD)
| Article no. | Product | Material | Finishing | Working Range (mm) | Load Capacity Decking (daN) | Load Capacity Shoring (daN) |
|---|---|---|---|---|---|---|
| 10015098 | 1843PIEK | Aluminum | Non-Annodised | 2410 - 2670 | 1000 | 900 |
| Custom | 1843 PIEK | Aluminum | Non-Anodised Anodised | Customizable | 1000 | 900 |
| 10015099 | 1843HD PIEK | Aluminum | Non-Annodised | 2410 - 2670 | 1350 | 1125 |
| Custom | 1843HD PIEK | Aluminum | Non-Anodised Anodised | Customizable | 1350 | 1125 |
Scroll left to right
3D Animation video
Check all details of our LayerLok XP solution in our 3D animation video.
View on YouTube
LayerLok Downloads
Contact
Get in touch with our cargo control specialists today. Ask for a quote, product information or a product tailored to your specifications.