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LayerLok XP

Extremely durable and light

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LayerLok XP - double decking solution by LoadLok

Maximize the space within your trailers. With the LayerLok XP you will be able to use every millimeter to the fullest! It has the lowest track profile in combination with smallest adjustable pitch available in the market. As there is almost no friction between track and beam; wear and tear does not get any chance - providing maximum performance year over year. And proven itself over the last 15 years.

PIEK Certified

<60 dB

Ultra-low Pitch

21,5mm

Ultra-low Profile

9,25mm

Double Decking Transport

A Double Decking solution is ideal in situations where cargo can’t be piled on top of each other, e.g pallet with boxes. Creating a second deck enables you to use the complete capacity of the vehicle. Our solutions can be used even with mixed loading heights.

Double Decking Re-Invented

The engineers of our R&D department were given the task to re-engineer our Double Decking solutions, focusing on minimizing the weight without any compromises on performance. Combined with our manufacturing capabilities and optimal supply chain, these Double Decking solutions will contribute to great efficiency for our customers.

Maximize payload and volume

The LayerLok XP 5060, 5064, 5065, 5066 and 5067 tracks are available as single or double in fully recessed, semi-recessed or surface mounted. The fully recessed tracks with only a profile height of 9,25mm (!) opens up a world of possibilities for closed box or refrigerated vehicles/reefers with a wall thickness of only 24mm (or more). With its captive capabilities and PIEK certification it can not only be used in a Double Decking configuration, but also in a captive load securing configuration. The LayerLok XP can even be retrofitted, find out more about below or contact your local subsidiary for a configuration that fulfills your requirements.

Up to 44% weight reduction

The engineers of our Research and Development went back to the drawing board to design a Double Decking system that is significantly lighter than its predecessor (ESC Double Decking) without any compromises on performance. They have succeeded.

They changed the inside profile of the track and beam in combination with a superior quality aluminum, the weight has been reduced up to 44%. This means a weight reduction of XXkg per vehicle! Resulting in a lower gross vehicle mass, higher payload thus lower cost per kilometer and total cost of ownership to the transport company. While the performance of the decking beams has remained unchanged. The 1843 has a decking capacity of 1000kg, the heavy duty version 1843HD can be used with payloads up to 1350kg. The operator will also benefit from the significant weight reduction, as it will have a great positive ergonomic advantage!

PIEK Certified

Governments defined standards for noise emission during loading and unloading during nighttime deliveries. A PIEK certificate is issued for vehicles and equipment operating under 60dB(A) which will be suitable for use in nighttime deliveries without causing noise disturbance.

The LayerLok XP has been approved and certified according to PIEK standards. With this certificate, the LayerLok XP in a captive load securing as well as in a Double Decking configuration are an ideal solution for distribution during nighttime in city centers. This certificate is in combination with our specifically designed PIEK Beam in combination with trigger bar.

Endless configurations possibilities

The LayerLok XP can be applied in any kind of closed box or refrigerated vehicles, with a wall thickness of only 24mm (or more). The tracks are available as fully recessed, semi-recessed or surface mounted – all available as double or single tracks.

LayerLok XP 5060/5062 Tracks

Article no.	Configuration	Product	Material	Finishing	Fixing Hole Ø (mm)	Fixing Hole Pitch (mm)	Thickness (mm)	Thickness above surface (mm)	Length (mm)	Profile Width (mm)	Profile Height (mm)
Custom	Surface mounted	5064	Aluminium	Anodised Non-Anodised	Customizable	Customizable	10	10	Customizable	168 (Customizable)	10
Custom	Surface mounted	5066	Aluminium	Anodised Non-Anodised	Customizable	Customizable	10	10	Customizable	84 (Customizable)	10

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LayerLok XP 5064/5066 Tracks

Article no.	Configuration	Product	Material	Finishing	Fixing Hole Ø (mm)	Fixing Hole Pitch (mm)	Thickness (mm)	Thickness above surface (mm)	Length (mm)	Profile Width (mm)	Profile Height (mm)
Custom	Surface mounted	5064	Aluminium	Anodised Non-Anodised	Customizable	Customizable	10	10	Customizable	168 (Customizable)	10
Custom	Surface mounted	5066	Aluminium	Anodised Non-Anodised	Customizable	Customizable	10	10	Customizable	84 (Customizable)	10

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LayerLok XP 5065/5067 Tracks

Article no.	Configuration	Product	Material	Finishing	Fixing Hole Ø (mm)	Fixing Hole Pitch (mm)	Thickness (mm)	Thickness above surface (mm)	Length (mm)	Profile Width (mm)	Profile Height (mm)
Custom	Semi-Recessed	5065	Aluminium	Anodised Non-Anodised	Customizable	Customizable	10,25	3	Customizable	175 (Customizable)	10,25
Custom	Semi-Recessed	5067	Aluminium	Anodised Non-Anodised	Customizable	Customizable	10,25	3	Customizable	90 (Customizable)	10,25

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LayerLok XP 1843 (HD)

Article no.	Product	Material	Finishing	Working Range (mm)	Load Capacity Decking (daN)	Load Capacity Shoring (daN)
10014926	1843	Aluminium	Non-Annodised	2410 - 2670	1000	900
Custom	1843	Aluminium	Non-Anodised Anodised	Customizable	1000	900
10011337	1843HD	Aluminium	Annodised	2410 - 2670	1350	1125
Custom	1843HD	Aluminium	Non-Anodised Anodised	Customizable	1350	1125

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LayerLok XP 1843 PIEK (HD)

Article no.	Product	Material	Finishing	Working Range (mm)	Load Capacity Decking (daN)	Load Capacity Shoring (daN)
10015098	1843PIEK	Aluminium	Non-Annodised	2410 - 2670	1000	900
Custom	1843 PIEK	Aluminium	Non-Anodised Anodised	Customizable	1000	900
10015099	1843HD PIEK	Aluminium	Non-Annodised	2410 - 2670	1350	1125
Custom	1843HD PIEK	Aluminium	Non-Anodised Anodised	Customizable	1350	1125