Back to LayerLok

LayerLok AF

Flexibility maximized

Take flexibility of a double decking system to a whole another level. The LayerLok AF double decking system will help you to increase the volume from 33 pallets to 66 pallets by maximizing every millimeter of your closed box or refrigerated trailer.

LayerLok AF - double decking solution by LoadLok

Take flexibility of a Double Decking system to a whole another level. The LayerLok AF Double Decking system will help you to increase the volume from 33 pallets to 66 pallets by maximizing every millimeter of your closed box or refrigerated trailer.

Our engineers have managed to make the LayerLok AF the lowest and lightest aluminum captive airline Double Decking system available in the market! By completely redesigning the beam profiles and by manufacturing it of a superior quality aluminum.

The LayerLok AF can even be retrofitted, find out more about below or contact your local subsidiary for a configuration that fulfills your requirements.

Scroll down for all related downloads or visit the Knowledge Base.

PIEK Certified

<60 dB

Semi-recessed or Surface Mounted

Always a solution

Airline equipment compatible

From any supplier

Double Decking Transport

A Double Decking solution is ideal in situations where cargo can’t be piled on top of each other, e.g pallet with boxes. Creating a second deck enables you to use the complete capacity of the vehicle. Our solutions can be used even with mixed loading heights.

Double Decking Re-Invented

The engineers of our Research and Development department were given the task to re-engineer our Double Decking solutions, focusing on minimizing the weight without any compromises on performance. Combined with our manufacturing capabilities and optimal supply chain, these Double Decking solutions will contribute to great efficiency for our customers.

Compatible with all airline equipment

Flexibility in our believe, means creating a system on the spot, depending on the cargo that needs to be transported safely from A to B. With the LayerLok AF you will be able to use airline equipment such as beams (for Double Decking or shoring), shoring poles, lashing straps and fittings – even though not manufactured by LoadLok. The LayerLok AF Beams have a decking capacity of 1000kg, the heavy duty version can be used with payloads up to 1350kg.

Flexibility also means it can be installed in any kind of vehicle. We offer LayerLok AF Tracks as semi-recessed and surface mounted. Both available as single and double. This Double Decking system can be used completely captive. Meaning equipment can not get lost or stolen.

Lightest Airline solution

At the Research and Development department in Hirwaun (United Kingdom), our engineers have achieved the impossible. Without making any compromises on performance, compatibility nor installation methods; they have created the lowest semi-recessed track profile (14,5mm – only 4mm above surface!). We saw it as our objective to create a system that maximizes the volume and payload of the vehicle.

The LayerLok AF will offer the highest possible insulation values (when used in a Reefer) as more foam can be used to bond the track to the vehicle. Besides, the complete system weight has been decreased. Resulting in a lower gross vehicle mass, higher payload thus lower cost per kilometer and total cost of ownership to the transport company.

The weight reduction also has a great positive ergonomic advantage to the operator! Imagine the endless possibilities of configurations for a variety of applications! Ask your bodybuilder or contact us directly for inspiration.

PIEK Certified

Governments defined standards for noise emission during loading and unloading during nighttime deliveries. A PIEK certificate is issued for vehicles and equipment operating under 60dB(A) which will be suitable for use in nighttime deliveries without causing noise disturbance.

The LayerLok AF has been approved and certified according to PIEK standards. With this certificate, the LayerLok AF in a captive load securing as well as in a Double Decking configuration are an ideal solution for distribution during nighttime in city centers. This certificate is in combination with our specifically designed PIEK Beam in combination with trigger bar.

LayerLok AF 5050/5052 Tracks

Article no.	Configuration	Product	Material	Finishing	Fixing Hole Ø (mm)	Fixing Hole Pitch (mm)	Thickness (mm)	Thickness above surface (mm)	Length (mm)	Profile Width (mm)	Profile Height (mm)
Custom	Surface mounted	5052	Aluminium	Anodised Non-Anodised	Customizable	Customizable	12	12	Customizable	170 (Customizable)	12
Custom	Surface mounted	5050	Aluminium	Anodised Non-Anodised	Customizable	Customizable	12	12	Customizable	95 (Customizable)	12

_{Scroll left to right}

LayerLok AF 5051/5053 Tracks

Article no.	Configuration	Product	Material	Finishing	Fixing Hole Ø (mm)	Fixing Hole Pitch (mm)	Thickness (mm)	Thickness above surface (mm)	Length (mm)	Profile Width (mm)	Profile Height (mm)
Custom	Semi-Recessed	5053	Aluminium	Anodised Non-Anodised	Customizable	Customizable	14,5	4	Customizable	167 (Customizable)	14,5
Custom	Semi-Recessed	5051	Aluminium	Anodised Non-Anodised	Customizable	Customizable	14,5	4	Customizable	80 (Customizable)	14,5

_{Scroll left to right}

LayerLok AF 1841 (HD) Beams

Article no.	Product	Material	Finishing	Working Range (mm)	Load Capacity Decking (daN)	Load Capacity Shoring (daN)
10014930	1841	Aluminium	Non-Annodised	2400 - 2680	1000	900
Custom	1841	Aluminium	Non-Anodised Anodised	Customizable	1000	900
10015112	1841HD	Aluminium	Non-Annodised	2395 - 2675	1350	1125
Custom	1841HD	Aluminium	Non-Anodised Anodised	Customizable	1350	1125

_{Scroll left to right}

LayerLok AF 1848 (HD) Beams

Article no.	Product	Material	Finishing	Working Range (mm)	Load Capacity Decking (daN)	Load Capacity Shoring (daN)
10014929	1848	Aluminium	Non-Annodised	2440 - 2700	1000	900
Custom	1848	Aluminium	Non-Anodised Anodised	Customizable	1000	900
10015113	1848HD	Aluminium	Non-Annodised	2440 - 2700	1350	1125
Custom	1848HD	Aluminium	Non-Anodised Anodised	Customizable	1350	1125